Smart Factory Filling Machine – IoT-Enabled Liquid Packaging for Industry 4.0

INTRODUCTION

CDSD Smart Factory is a compact, modular, AIoT-based unmanned cosmetics manufacturing system that integrates molding, filling, sealing, cutting, inspection, and packaging into a single micro-factory unit. It enables immediate local production of personalized cosmetic products without requiring traditional factory infrastructure, cleanrooms, or large production facilities.

The system embodies the “factory delivery” concept—delivering manufacturing capability itself rather than finished products—allowing brands and partners to produce locally, reduce inventory to near zero, and respond instantly to market demand.

ADVANTAGES
Primary Advantages
Fully unmanned, 100% automated production

Extremely small footprint (~2.38 m2)

Minimum MOQ possible

Local production in any country

Integrated molding + filling + sealing + cutting + discharge

AIoT-based monitoring and data management

Competitiveness
CDSD Smart Factory replaces an entire conventional cosmetics factory with a single integrated system, eliminating land, building, large tanks, multiple production lines, and heavy staffing.

Why should I buy CDSD Smart Factory?
Drastically lowers factory capital expenditure

Enables localized ODM/OEM instantly

Shortens time-to-market from months to hours

Reduces logistics, customs, and export risks

Enables true personalization production

Why do I need to choose this product?
Because it converts cosmetics manufacturing from centralized mass production into distributed, on-demand micro-manufacturing.

What makes this product different from competitor products?
Competitors offer individual filling or packaging machines

CDSD Smart Factory delivers a complete factory within 25mq2

SUPERIORITY
Primary Advantages Compared to Competitors
One machine replaces dozens of conventional machines

No factory construction required

Faster deployment

Lower operating cost

Built-in AIoT layer

MAIN FUNCTIONS
Key Features
Ball capsule molding

Automatic ball supply and alignment

Hole processing

Precision cosmetic essence filling

Film fusion sealing and cutting

Automatic discharge and counting

Quality monitoring and reject handling

Purpose of CDSD Smart Factory
To manufacture personalized cosmetic products locally, instantly, and automatically.

EFFECTS
Benefits
Near-zero inventory

Faster cash flow

Lower logistics cost

Stable and uniform product quality

Scalable global expansion

USE
Where It Can Be Used
Cosmetics factories

ODM/OEM centers

Brand headquarters

Retail back-production zones

Industrial parks

Who Uses It
Cosmetic brands

ODM/OEM manufacturers

Distributors

Franchise operators

Government industrial projects

Use Range
Skincare ampoules

Essence capsules

Basic cosmetic liquid products

APPLICATIONS
Personalized skincare manufacturing

Local ODM/OEM production

New brand incubation

Smart factory demonstration sites

Export-free local manufacturing

SPECIFICATIONS
CDSD Smart Factory
Dimensions: L 1.4 m × W 1.7 m × H 2.0 m

Footprint: approximately 2.38 m2

Operation mode: Fully automatic, unmanned

Power: Industrial AC power

Ball Injection Module
Model: COS-BL-001

Servo motor speed: 180 rpm

Gear ratio: 80:1

Rated torque: 1050 Nm

Output: approx. 6,100 units/hour

Ball Filling / Sealing Module
Model: COS-020 (Ver.3)

Output: approx. 3,300 units/hour

Axis Configuration
Ball supply: 4-axis

Hole processing: 2-axis

Filling: 3-axis

Film fusion & cutting: 6-axis

Discharge: 4-axis

HOW TO USE
Usage
Connect power

Load raw materials (ball resin, cosmetic essence, film)

Select recipe

Start automatic operation

Cautions
Use cosmetic-grade raw materials

Perform routine cleaning

Follow maintenance schedule

COMPONENTS
Package Included
Main Smart Factory unit

HMI control panel

Tool kit

Operation manual

Accessories
Spare nozzles

Spare sealing film rollers

Product Composition
Integrated mechanical, electrical, and control system

INGREDIENTS
Formulations depend on customer design (serums, essences, botanical extracts, active ingredients, solvents, etc.)

MATERIALS
Stainless steel contact parts

Industrial aluminum frame

Hardened steel molds

INTERESTING PRODUCT FACTS
One CDSD Smart Factory replaces a traditional cosmetics plant containing dozens of machines.

HISTORY
Developed through multiple generations of upgrades integrating molding, filling, sealing, and AIoT into a single system.

Improvements Over Previous Versions
Higher throughput

Increased axis control

Improved sealing precision

Enhanced automation stability

COMPARISON SUMMARY
Traditional Factory

Large building

High investment

MOQ required

Centralized production

CDSD Smart Factory

Micro-factory

Low investment

Very Low MOQ Possible

Distributed local production

MANUFACTURING PROCESS
Machines are assembled, calibrated, and tested before shipment.

EXPORT CASES
Main markets:
Asia, Middle East, Europe, Americas

OUR SERVICE
Installation support

Operator training

Remote diagnostics

Warranty
Standard warranty included.

PROBLEM & SOLUTION
Problem: High cost and slow cosmetics manufacturing.
Solution: CDSD Smart Factory enables localized, automated micro-manufacturing.

PAYMENT METHOD
Bank transfer

Contract-based milestone payments

WHY CHOOSE US?
Complete factory in one machine

Proven automation technology

Global deployment model

Strong customization capability

INTELLECTUAL PROPERTY, CERTIFICATIONS & AWARDS
Domestic Patents
Cosmetic Ball and Manufacturing Method

System and Method for Providing Personalized Daily Cosmetic Solutions

Manufacturing Apparatus for Filling Cosmetics into Ball-Shaped Containers

Residual Flow Prevention Device for Cosmetic Liquid in Ball Manufacturing Equipment

Eco-Friendly Manufacturing Method and System for Elastic Disposable Round Cosmetic Containers

International Patents
Personalized Daily Cosmetic Solution System and Method (Philippines, India, Singapore)

PCT/KR2019/012274

PCT/KR2020/004282

Certifications
TüV OK Compost Industrial

TüV OK Biodegradable Marine

2025 Green Technology Certification

Awards
Jang Young-sil International Science Award (Chairman’s Award)

Innovation Award for SMEs & Mid-Sized Enterprises

Korea Representative Brand Top 100 (Personalized Cosmetics)

KBS N Brand Awards (Personalized Cosmetics)